Precision 22.225mm High Strength Stainless Steel Pin Color 2 BrandX

Description

Product Overview

Detailed introduction including core features, materials, and specifications.

Usage

Describe realistic usage environments, occasions, and target audience.

Why Choose Us

Explain the product’s competitive advantages, quality assurance, or unique selling points.

Key Features

• High‑strength AISI 304 stainless steel provides exceptional durability and corrosion resistance for long‑term use in demanding environments.
• Precisely machined to 22.225mm length with ±0.02mm tolerance ensures perfect fit in standard holes without additional modification.
• Smooth, mirror‑like finish reduces friction during insertion, preventing galling and allowing easy removal when needed.
• Compatible with common hand tools and automated feed systems, streamlining both manual and production line assembly.
• Backed by ISO 9001 quality management and comprehensive after‑sales support, guaranteeing reliable performance and peace of mind.

FAQ

What material is the pin made from?

The pin is made from AISI 304 stainless steel, which offers excellent corrosion resistance and high tensile strength suitable for most fastening applications.

Can the pin be used in plastic components?

Yes, the pin’s smooth shank and precise dimensions allow it to be inserted into both metal and plastic parts without causing cracks or deformation.

What is the maximum load the pin can support?

The pin can safely hold up to 150 grams under dynamic conditions, thanks to its tensile strength of over 800 MPa.

How should I store the pins to maintain their quality?

Store the pins in a dry, temperature‑controlled environment, preferably in their original sealed bags, to prevent moisture exposure and preserve their corrosion‑resistant coating.

Technical Specifications

The Precision 22.225mm High Strength Stainless Steel Pin conforms to the following detailed specifications: overall length 22.225 mm ±0.02 mm; shank diameter 2.0 mm ±0.01 mm; head diameter 4.5 mm ±0.02 mm; material grade AISI 304 stainless steel with a minimum chromium content of 18 % and nickel content of 8 %; tensile strength ≥800 MPa; yield strength ≥600 MPa; hardness 150 HB; surface finish Ra ≤ 0.8 µm, providing a smooth, low‑friction interface; corrosion resistance rating equivalent to ASTM A240; operating temperature range –40 °C to +150 °C; weight 0.45 g per unit; packaging in moisture‑proof poly‑bag, 100 pins per box; compliance with RoHS and REACH regulations; ISO 9001 certified production process; traceable batch numbers for full quality control. These specifications ensure that the pin delivers consistent performance across a broad spectrum of demanding applications, from precision electronics assembly to rugged outdoor installations. The pin’s dimensional stability is verified through repeated thermal cycling tests, confirming that it maintains tolerance limits even after exposure to extreme temperature fluctuations. Additionally, the pin’s magnetic permeability is low, making it suitable for use in sensitive electronic environments where magnetic interference must be minimized. All dimensions are measured with calibrated laser equipment, and each batch undergoes statistical process control to guarantee repeatability and adherence to the defined tolerances.

Design Philosophy

Our design philosophy centers on delivering a fastening component that balances precision engineering with user‑friendly practicality. From the initial concept stage, we consulted with engineers, technicians, and hobbyists to identify the most critical performance attributes, such as strength, corrosion resistance, and ease of handling. The decision to use AISI 304 stainless steel stemmed from its proven track record in both industrial and consumer applications, offering a reliable blend of durability and cost efficiency. We emphasized a smooth, rounded head profile to minimize the risk of snagging on surrounding parts while still providing a tactile surface for easy gripping. The manufacturing process incorporates tight tolerance controls and automated inspection to ensure that each pin meets the exact specifications required for high‑precision assemblies. Sustainability considerations guided our material sourcing and packaging choices, favoring recycled content and minimizing waste. By integrating feedback loops throughout development, we continuously refine the product to address emerging market needs, ensuring that the final pin not only meets current standards but also anticipates future challenges in fastener technology. We also prioritize ergonomic considerations, ensuring that the pin can be manipulated comfortably with standard tools, reducing user fatigue during prolonged assembly tasks. Continuous testing under real‑world conditions validates that the design maintains performance across diverse operating environments.

Case Studies

Several customers have reported measurable benefits after integrating the Precision 22.225mm pin into their production lines. An electronics manufacturer reduced assembly time by 12 % because the pin’s smooth finish eliminated the need for pre‑lubrication, allowing faster insertion without compromising joint integrity. A small‑scale drone builder highlighted that the pin’s high tensile strength prevented frame deformation during high‑speed flight tests, extending the prototype’s lifespan by several weeks. In a marine equipment repair shop, technicians praised the pin’s corrosion resistance, noting that it withstood exposure to salt spray for over six months without any signs of rust, thereby lowering replacement costs. Educational institutions incorporated the pin into laboratory kits, where students appreciated its ease of use and reliable performance during hands‑on experiments. These real‑world examples demonstrate how the pin delivers consistent value across diverse sectors, reinforcing its reputation as a versatile and dependable fastening solution. A custom‑machining shop reported that using the pin reduced material waste by 8 % because its precise dimensions eliminated the need for additional trimming steps. Moreover, the shop’s quality manager noted that the pin’s consistent tolerance helped achieve a 99.8 % first‑pass yield in assembled sub‑components, underscoring its role in improving overall production efficiency.